Nitriding Depth 0.4 to 0.7 Mm Twin Screw Extruder Parts with HIP Powder Metallurgy Integral Alloy Sleeve and Laser Cladding Production Process

Product Description:

The Twin Screw Extruder Parts are precision-engineered components designed to meet the demanding needs of various extrusion processes. Manufactured using high-quality base alloys such as 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys, these parts ensure durability, reliability, and exceptional performance in industrial applications. The selection of materials allows for flexibility to suit different operational requirements and environments, making these parts ideal for a wide range of extrusion tasks.

These twin screw extruder spare parts are specifically crafted to handle diverse application materials including engineering plastics, masterbatch, biomaterials, lithium slurry, and chemical compounds. This versatility enables manufacturers to utilize the same high-quality replacement components across different production lines, ensuring consistent output and reducing downtime. Whether you are processing polymers, additives, or complex chemical mixtures, these spare parts deliver optimal functionality.

One of the standout features of the Twin Screw Extruder Parts made from 38CrMoAlA alloy is the nitriding treatment, which achieves a nitriding depth between 0.4 and 0.7 mm. This surface hardening process significantly enhances wear resistance and extends the lifespan of the parts, making them particularly suitable for high-stress extrusion environments. The hardening process results in a surface hardness ranging from HRC 58 to 64, providing excellent resistance to abrasion and mechanical fatigue.

These twin screw extruder replacement parts are designed for various sections of the extruder system, including the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel. This comprehensive applicability ensures that all critical components of the extrusion machine can be maintained or upgraded with high-quality parts, optimizing the overall extrusion performance. Whether you need parts for feeding or main barrel applications, these components are engineered to fit perfectly and operate efficiently.

In addition to their robust material composition and precise manufacturing, the spare parts for twin screw extruder boast superior hardness and structural integrity. The hardness rating of HRC 58–64 ensures that the parts can withstand the rigorous mechanical stresses encountered during extrusion without deformation or premature wear. This durability translates into reduced maintenance costs and longer intervals between part replacements, enhancing operational efficiency.

Choosing the right twin screw extruder spare parts is critical for maintaining production quality and minimizing downtime. These replacement parts offer excellent compatibility with a wide range of extrusion machines, ensuring seamless integration and reliable performance. By using high-quality materials and advanced manufacturing techniques, these parts contribute to improved processing stability and product consistency across various industrial sectors.

Whether your extrusion process involves handling engineering plastics, masterbatch formulations, biomaterials, lithium slurry, or chemical compounds, these twin screw extruder parts provide the strength, precision, and durability required to achieve optimal results. Their adaptability and superior material properties make them a trusted choice for manufacturers seeking reliable spare parts for twin screw extruder machines.

In summary, the Twin Screw Extruder Parts combine advanced material science with meticulous design to deliver top-tier twin screw extruder spare parts and replacement parts. With options in 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys, coupled with nitriding treatment and high hardness levels, these parts ensure longevity, efficiency, and excellent performance across various extrusion applications. Investing in these spare parts for twin screw extruder systems guarantees enhanced productivity, reduced maintenance, and consistent product quality.

Features:

• Spare parts for twin screw extruder made from high-quality materials including 38CrMoAlA, 45 Steel, Stainless Steel 304, and customized alloys.
• Twin screw extrusion components featuring a nitriding depth of 0.4–0.7 mm for 38CrMoAlA material, enhancing durability and performance.
• Designed for long life with an enhanced heavy-duty service life expectation, ensuring reliable operation under demanding conditions.
• Constructed with high wear resistance alloy to provide superior wear resistance and extend the lifespan of the twin screw extruder spare parts.
• Compatible with major extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEMs for versatile application.
• Ideal replacement twin screw extruder spare parts to maintain optimal machine performance and minimize downtime.

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are essential components designed to optimize the performance and longevity of twin screw extruders used in various industrial applications. Manufactured in China and certified with ISO:9001, these twin screw extruder spare components ensure high quality and reliability. With a minimum order quantity of just 1 set and a supply ability of 500 sets per month, Zhitian offers timely quotation and flexible delivery times ranging from 10 to 60 days, packed securely in wooden cases to guarantee safe transport.

These spare parts for twin screw extruder are engineered with advanced production processes such as HIP powder metallurgy, integral alloy sleeve, and laser cladding, which contribute to their enhanced heavy-duty and long life design. The cooling system options, including spiral self-through cooling channel, straight cooling channel, or customized designs, provide excellent thermal management during operation, ensuring consistent performance and reduced downtime.

The twin screw extrusion components from Zhitian are widely applied across numerous occasions and scenarios. They are suitable for processing a variety of materials such as engineering plastics, masterbatch, biomaterials, lithium slurry, and chemical compounds. This versatility makes them ideal for industries ranging from plastics manufacturing and chemical processing to advanced material development and battery production.

In practical applications, these components cater to different sections of the twin screw extruder, including the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel. This comprehensive compatibility allows for efficient feeding, mixing, and degassing processes, enhancing the overall extrusion quality and throughput. Companies seeking reliable twin screw extruder spare components can depend on Zhitian’s products to maintain and upgrade their extrusion lines with minimal interruption.

Whether used for routine maintenance, equipment upgrades, or emergency replacements, these spare parts for twin screw extruder deliver exceptional durability and performance. Their robust construction and precision engineering make them indispensable in demanding manufacturing environments where consistent output and operational stability are critical. In summary, Zhitian’s twin screw extrusion components provide a reliable, high-performance solution tailored to meet the diverse needs of modern extrusion processes.

Customization:

Introducing the Twin Screw Extruder Parts by Zhitian, model number 50-95, proudly made in China and certified with ISO:9001. Our product offers high-quality twin screw extruder spare components designed for long life and enhanced heavy-duty performance, ensuring reliability and durability in your extrusion processes.

We provide customized solutions with a variety of base alloy materials including 38CrMoAlA, 45 Steel, Stainless Steel 304, and other customized alloys to meet your specific needs. The liner material is crafted from nickel-based alloy, offering excellent wear and corrosion resistance, with a hardness rating of HRC 58–64 to guarantee extended service life.

These twin screw extruder spare parts are compatible with major extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and can also be customized for other OEMs. Our minimum order quantity is 1 set, with a supply ability of 500 sets per month, ensuring timely delivery within 10-60 days.

We offer flexible payment terms via T/T and provide pricing through timely quotations. All parts are securely packaged in wooden cases to protect your twin screw extruder replacement parts during shipment.

Choose Zhitian for your twin screw extruder spare components and experience superior quality, durability, and customized service tailored to your industrial needs.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver exceptional performance and durability in various extrusion applications. We provide comprehensive technical support to ensure optimal operation and maintenance of your equipment. Our team of experts is available to assist with installation guidance, troubleshooting, and routine maintenance procedures to maximize the lifespan and efficiency of your twin screw extruder components.

We offer detailed product documentation, including specifications, assembly instructions, and compatibility information to help you select the right parts for your specific extruder model. In addition, we provide customized solutions tailored to unique processing requirements, ensuring seamless integration and enhanced productivity.

Our support services also include on-site inspections, parts replacement recommendations, and training sessions for your technical staff to enhance their understanding of the twin screw extruder system. We are committed to delivering prompt and effective service to minimize downtime and maintain continuous production flow.

For any technical inquiries or service requests related to Twin Screw Extruder Parts, our knowledgeable support team is ready to assist you with expert advice and solutions.

Packing and Shipping:

Our Twin Screw Extruder Parts are carefully packaged to ensure maximum protection during transit. Each component is securely wrapped using anti-static and anti-corrosion materials to prevent any damage or deterioration. The parts are then placed in sturdy, custom-designed boxes that provide cushioning and support.

For shipping, we use reliable carriers that offer tracking and timely delivery services. Depending on the destination, we provide various shipping options including air freight, sea freight, and express courier to meet your requirements. All shipments are handled with care to ensure your Twin Screw Extruder Parts arrive safely and on schedule.

FAQ:

Q1: What is the brand and model number of the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are branded as Zhitian, and the model number is 50-95.

Q2: Where are the Twin Screw Extruder Parts manufactured?

A2: These parts are manufactured in China.

Q3: What certifications do the Twin Screw Extruder Parts have?

A3: The product is certified with ISO 9001.

Q4: What is the minimum order quantity and supply ability for these parts?

A4: The minimum order quantity is 1 set, and the supply ability is 500 sets per month.

Q5: What are the packaging details and delivery time for the Twin Screw Extruder Parts?

A5: The parts are packaged in a wooden case, and the delivery time ranges from 10 to 60 days.

Q6: What payment terms are accepted for purchasing the Twin Screw Extruder Parts?

A6: The accepted payment term is T/T (Telegraphic Transfer).

Q7: How is the price for the Twin Screw Extruder Parts determined?

A7: The price is provided through timely quotation based on order details and requirements.